USAfixTM - Repair Guide (RG) - Master Email RG
- Replace carbon brushes in the vacuum motor
 Level of Difficulty - Medium  Estimated Completion Time - 30 minutes
TASKI - Jet 38

Tools Required
Tool 
Screwdriver-flat tip
Screwdriver-phillips

Parts Required
PartDescriptionPriceAvailablePurchase
192-8590 38mm brush roller assembly $49.86 Back Order Qty:


Step Procedure & Parts & Tools
1 REMOVE THE POWER CORD FROM THE CORD HOOK.

2 UNHOOK THE VAC HOSE FROM THE HOSE HOOK.

3 LOCATE THE BUTTON ON THE BACK OF THE MACHINE. SLIDE THE BUTTON TO OPEN.

4 LIFT UP ON THE UPPER ASSEMBLY TO REMOVE IT FROM THE BASE.

5 SLIDE UP ON THE BAG COVER LATCH. PULL THE BAG COVER FROM THE MACHINE.

6 PUSH IN ON THE RED LEVER ON THE RIGHT SIDE TO UNLOCK THE BAG.

7 PULL THE BAG DOWN OFF THE INTAKE HOSE.

8 REMOVE THE 4 SCREWS HOLDING THE UPPER VAC HOUSING.
Screwdriver-phillips

9 PULL THE UPPER VAC HOUSING UP TO SEPARATE IT FROM THE LOWER VAC HOUSING.

10 LOOSEN THE 2 SCREWS HOLDING THE GUIDE HOUSING.
Screwdriver-phillips

11 PULL UP ON THE TOP OF THE UPPER VAC HOUSING TO SEPARATE IT FROM THE LOWER VAC HOUSING.

12 LOCATE THE VAC MOTOR UNDER UPPER VAC HOUSING.

13 PULL THE WIRE CONNECTORS TO DISCONNECT THE 2 BLUE WIRES FROM THE CARBON BRUSHES.

14 PUSH ALL 3 TABS, HOLDING THE CARBON BRUSH SPRING, UP AND OUT.
Screwdriver-flat tip

15 THE CARBON BRUSH SPRING WILL POP OUT ONCE ALL 3 TABS ARE MOVED.

16 BREAK THE BOTTOM WHITE TAB AWAY FROM THE CARBON BRUSH.
Screwdriver-flat tip

17 PUSH UP ON THE CARBON BRUSH TO REMOVE IT FROM THE VAC MOTOR.
Screwdriver-flat tip

18 PUSH DOWN ON NEW CARBON BRUSH TO INSTALL.

19 NOTE: NEW CARBON BRUSH IS RECESSED AND HAS TO BE PUSHED OUT ONCE INSTALLED IN VAC MOTOR.

20 INSERT SCREW DRIVER IN CARBON BRUSH BELOW THE SPRING. PUSH IN ON SCREW DRIVER AND THE LEAD ON THE CARBON BRUSH WILL POP OUT AND TOUCH COIL. REPEAT STEPS 14 THRU 20 TO REPLACE THE OTHER CARBON BRUSH.
Screwdriver-flat tip

PartDescriptionPriceQty
192-8590 38mm brush roller assembly $49.86 Qty:  
21 REPEAT STEP 13 TO REATTACH THE WIRES. REVERSE STEPS 1 THRU 11 TO REASSEMBLE THE MACHINE.